China OEM/ODM Customized Steel Forging/Forged Gear with Hot selling

Solution Description

Expert OEM Precision Processing Forging Parts

Seger is specialized in production forgings parts for far more than twenty five many years.The company handles an area of 20000 square meters, with a registered cash of 5 million yuan and a potential of 15000 tons for each calendar year.

The chief items incorporate Trailer Elements, Agricultural Spare parts, Car elements, Petroleum parts and other OEM components with particular drawings and samples

Method Mainly Very hot forging, Some areas with Cold forging ,die forging and
 Free forgin will be Ok
Material Carbon steel: A36,1045,1035 and so on., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,
42CrMo4 etc., Stainless metal, SS304,SS316 etc.
Normal ISO, DIN, ASTM, BS ect.
Bodyweight .1kg – 120kg
Relevant Machining Approach CNC Machining/ Lathing/ Milling/ Turning/ Unexciting/ Drilling/ Tapping/ Broaching/Reaming and so forth.
 Machining Tolerance .02mm-.1mm
Machined Surface area Top quality Ra .8-Ra3.2 according to customer need
Applicable Heat Treatment Normalization , quenching and tempering, Circumstance
 Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Relevant End Surface Treatment method Shot/sand blast, polishing, Area passivation, Primer Portray , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Portray,
Testing equipment Supersonic inspection equipment, Supersonic flaw detecting device , physics and chemical analysis.
Packing Wooden instances or in accordance to customers’ demands
MOQ of mass production 1000-5000pcs

The goods are made in conformity with the intercontinental normal(DIN,ANSI and BS),advanced technologies and best administration technique for top quality management,Gear status spreads in North American,Europe,Australia and so on.

Solid and Machined Equipments: 

The principal forging tools includes: Friction press production line of 4000T,1600T,630T and 300T with assistant of molds processing equipment.100KJPJ PLC hydraulic forging hammer,2T&3T Electro hydraulic hammer,Kind 250,450&650 Vertical Ring Rolling Devices.Heat therapy gear Involves:medium frequency induction heating furnace,Steady tempering furnace,1000KG/Hour No oxidation isothermal normalizing furnace.With current tools,we can generate forging parts from .1kg to 120 kg

The machining manufacturing facility is fully geared up with total and sophisticated CNC machining equipment such as 20 vertical and horizontal machining centers and more than thirty NC equipment, the machining facility is totally impartial from the forging foundry and has an unbiased administration crew and tailor-made enterprise model to go well with.

Quality Manage

The organization regards quality as cooperate existence,as here to higher common and and substantial quality.We received ISO9001:2008 and TS16949 system,also sets up the consummate tests technique,perfects top quality assurance program,implements the rigid quality management,our intention is to understand zero defect,make certain each and every solution to fulfill user.

The major tests tools contains:3-coordinate measuring device,Optical Spectrum Analyzer,tensile screening device,effect tests equipment,fluorescent magnetic particle detector,hardness tester,ultrasonic flaw detector..etc.

 

US $10-200
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Agricultural
Hardness: Hardened
Gear Position: External Gear
Manufacturing Method: Forged
Toothed Portion Shape: Spur Gear
Material: Steel

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Process Mainly Hot forging, Some parts with Cold forging ,die forging and
 Free forgin will be OK
Material Carbon steel: A36,1045,1035 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,
42CrMo4 etc., Stainless steel, SS304,SS316 etc.
Standard ISO, DIN, ASTM, BS ect.
Weight 0.1kg – 120kg
Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming etc.
 Machining Tolerance 0.02mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment Normalization , quenching and tempering, Case
 Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
Testing equipment Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis.
Packing Wooden cases or according to customers’ needs
MOQ of mass production 1000-5000pcs
US $10-200
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Agricultural
Hardness: Hardened
Gear Position: External Gear
Manufacturing Method: Forged
Toothed Portion Shape: Spur Gear
Material: Steel

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Process Mainly Hot forging, Some parts with Cold forging ,die forging and
 Free forgin will be OK
Material Carbon steel: A36,1045,1035 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,
42CrMo4 etc., Stainless steel, SS304,SS316 etc.
Standard ISO, DIN, ASTM, BS ect.
Weight 0.1kg – 120kg
Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming etc.
 Machining Tolerance 0.02mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment Normalization , quenching and tempering, Case
 Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
Testing equipment Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis.
Packing Wooden cases or according to customers’ needs
MOQ of mass production 1000-5000pcs

Benefits and Uses of Miter Gears

If you’ve ever looked into the differences between miter gears, you’re probably wondering how to choose between a Straight toothed and Hypoid one. Before you decide, however, make sure you know about backlash and what it means. Backlash is the difference between the addendum and dedendum, and it prevents jamming of the gears, protects the mating gear surfaces, and allows for thermal expansion during operation.
gear

Spiral bevel gears

Spiral bevel gears are designed to increase efficiency and reduce cost. The spiral shape creates a profile in which the teeth are cut with a slight curve along their length, making them an excellent choice for heavy-duty applications. Spiral bevel gears are also hypoid gears, with no offsets. Their smaller size means that they are more compact than other types of right-angle gears, and they are much quieter than other types of gear.
Spiral bevel gears feature helical teeth arranged in a 90-degree angle. The design features a slight curve to the teeth, which reduces backlash while increasing flexibility. Because they have no offsets, they won’t slip during operation. Spiral bevel gears also have less backlash, making them an excellent choice for high-speed applications. They are also carefully spaced to distribute lubricant over a larger area. They are also very accurate and have a locknut design that prevents them from moving out of alignment.
In addition to the geometric design of bevel gears, CZPT can produce 3D models of spiral bevel gears. This software has gained widespread attention from many companies around the world. In fact, CZPT, a major manufacturer of 5-axis milling machines, recently machined a prototype using a spiral bevel gear model. These results prove that spiral bevel gears can be used in a variety of applications, ranging from precision machining to industrial automation.
Spiral bevel gears are also commonly known as hypoid gears. Hypoid gears differ from spiral bevel gears in that their pitch surface is not at the center of the meshing gear. The benefit of this gear design is that it can handle large loads while maintaining its unique features. They also produce less heat than their bevel counterparts, which can affect the efficiency of nearby components.

Straight toothed miter gears

Miter gears are bevel gears that have a pitch angle of 90 degrees. Their gear ratio is 1:1. Miter gears come in straight and spiral tooth varieties and are available in both commercial and high precision grades. They are a versatile tool for any mechanical application. Below are some benefits and uses of miter gears. A simple explanation of the basic principle of this gear type is given. Read on for more details.
When selecting a miter gear, it is important to choose the right material. Hard faced, high carbon steel is appropriate for applications requiring high load, while nylon and injection molding resins are suitable for lower loads. If a particular gear becomes damaged, it’s advisable to replace the entire set, as they are closely linked in shape. The same goes for spiral-cut miter gears. These geared products should be replaced together for proper operation.
Straight bevel gears are the easiest to manufacture. The earliest method was using an indexing head on a planer. Modern manufacturing methods, such as the Revacycle and Coniflex systems, made the process more efficient. CZPT utilizes these newer manufacturing methods and patented them. However, the traditional straight bevel is still the most common and widely used type. It is the simplest to manufacture and is the cheapest type.
SDP/Si is a popular supplier of high-precision gears. The company produces custom miter gears, as well as standard bevel gears. They also offer black oxide and ground bore and tooth surfaces. These gears can be used for many industrial and mechanical applications. They are available in moderate quantities from stock and in partial sizes upon request. There are also different sizes available for specialized applications.
gear

Hypoid bevel gears

The advantages of using Hypoid bevel and helical gears are obvious. Their high speed, low noise, and long life make them ideal for use in motor vehicles. This type of gear is also becoming increasingly popular in the power transmission and motion control industries. Compared to standard bevel and helical gears, they have a higher capacity for torque and can handle high loads with less noise.
Geometrical dimensioning of bevel/hypoid bevel gears is essential to meet ANSI/AGMA/ISO standards. This article examines a few ways to dimension hypoid bevel and helical gears. First, it discusses the limitations of the common datum surface when dimensioning bevel/helical gear pairs. A straight line can’t be parallel to the flanks of both the gear and the pinion, which is necessary to determine “normal backlash.”
Second, hypoid and helical gears have the same angular pitch, which makes the manufacturing process easier. Hypoid bevel gears are usually made of two gears with equal angular pitches. Then, they are assembled to match one another. This reduces noise and vibration, and increases power density. It is recommended to follow the standard and avoid using gears that have mismatched angular pitches.
Third, hypoid and helical gears differ in the shape of the teeth. They are different from standard gears because the teeth are more elongated. They are similar in appearance to spiral bevel gears and worm gears, but differ in geometry. While helical gears are symmetrical, hypoid bevel gears are non-conical. As a result, they can produce higher gear ratios and torque.

Crown bevel gears

The geometrical design of bevel gears is extremely complex. The relative contact position and flank form deviations affect both the paired gear geometry and the tooth bearing. In addition, paired gears are also subject to process-linked deviations that affect the tooth bearing and backlash. These characteristics require the use of narrow tolerance fields to avoid quality issues and production costs. The relative position of a miter gear depends on the operating parameters, such as the load and speed.
When selecting a crown bevel gear for a miter-gear system, it is important to choose one with the right tooth shape. The teeth of a crown-bevel gear can differ greatly in shape. The radial pitch and diametral pitch cone angles are the most common. The tooth cone angle, or “zerol” angle, is the other important parameter. Crown bevel gears have a wide range of tooth pitches, from flat to spiral.
Crown bevel gears for miter gear are made of high-quality materials. In addition to metal, they can be made of plastic or pre-hardened alloys. The latter are preferred as the material is less expensive and more flexible than steel. Furthermore, crown bevel gears for miter gears are extremely durable, and can withstand extreme conditions. They are often used to replace existing gears that are damaged or worn.
When selecting a crown bevel gear for a miter gear, it is important to know how they relate to each other. This is because the crown bevel gears have a 1:1 speed ratio with a pinion. The same is true for miter gears. When comparing crown bevel gears for miter gears, be sure to understand the radii of the pinion and the ring on the pinion.
gear

Shaft angle requirements for miter gears

Miter gears are used to transmit motion between intersecting shafts at a right angle. Their tooth profile is shaped like the mitre hat worn by a Catholic bishop. Their pitch and number of teeth are also identical. Shaft angle requirements vary depending on the type of application. If the application is for power transmission, miter gears are often used in a differential arrangement. If you’re installing miter gears for power transmission, you should know the mounting angle requirements.
Shaft angle requirements for miter gears vary by design. The most common arrangement is perpendicular, but the axes can be angled to almost any angle. Miter gears are also known for their high precision and high strength. Their helix angles are less than ten degrees. Because the shaft angle requirements for miter gears vary, you should know which type of shaft angle you require before ordering.
To determine the right pitch cone angle, first determine the shaft of the gear you’re designing. This angle is called the pitch cone angle. The angle should be at least 90 degrees for the gear and the pinion. The shaft bearings must also be capable of bearing significant forces. Miter gears must be supported by bearings that can withstand significant forces. Shaft angle requirements for miter gears vary from application to application.
For industrial use, miter gears are usually made of plain carbon steel or alloy steel. Some materials are more durable than others and can withstand higher speeds. For commercial use, noise limitations may be important. The gears may be exposed to harsh environments or heavy machine loads. Some types of gears function with teeth missing. But be sure to know the shaft angle requirements for miter gears before you order one.

China OEM/ODM Customized Steel Forging/Forged Gear     with Hot sellingChina OEM/ODM Customized Steel Forging/Forged Gear     with Hot selling
editor by czh 2023-01-01